- Drilled out all original
rivets and removed aircraft windshield.
Inspected, cleaned and primed channel area. Replaced windshield with new clear
windshield LP Aero Part # 345.
- Removed Open-able pilot door
window from frame and removed old glass.
Cleaned, inspected and primed frame with zinc chromate. Installed new Cessna Seal part number
0711051-5 & LP Aero window number 369 in frame and secured with Cherry
Max rivets.
- Removed fixed co-pilot door
window from frame and discarded old glass. Cleaned, inspected and primed frame with zinc
chromate. Lubricated lock
assembly and installed new screws.
Installed new LP Aero window # 375 & Cessna sealant U000758 in
frame using and secured with Cherry Max rivets.
- Removed right rear window
from fuselage and discarded.
Cleaned, inspected channel area.
Trimmed new LP Aero window #386 window for fit and installed with
Cessna sealant #U000758. Secured
with solid structural rivets per original.
- Removed left rear window from
fuselage and discarded. Cleaned,
inspected channel area. Trimmed
new LP Aero window #385 window for fit and installed with Cessna sealant
#U000758. Secured with solid
structural rivets per original.
- Removed rear window retaining
frame and removed old glass.
Cleaned, inspected and primed frame with zinc chromate. Installed new LP Aero window #389 in
frame using Cessna seal strip #0711051-5and LP Aero Felt, and secured with
solid rivets.
- Removed landing light lens
frame and lens glass. Clean,
inspected and primed frame with zinc chromate. Replaced landing lens with new LP Aero part #373
- Removed all mounting hardware
for landing lights and cleaned, inspected and primed with zinc
chromate. Painted retaining frames
with aluminum high temperature paint (A-207). Installed two new lamps GE Part #4509.
- Removed original AN Attitude
gyro and discarded. Installed new
Attitude Gyro RC Allen # RCA22-7.
- Removed airspeed Indicator
and had overhauled by Century instrument.
Replaced overhauled unit in aircraft. Kollsman Model#586BK, Serial
#4061
- Removed electric Turn &
Bank Indicator and had overhauled by Century instrument. Replaced overhauled unit in aircraft. RC
Allen Model#G4000, Serial #C37173
- Removed Vertical Speed
Indicator and had overhauled by Century instrument. Replaced overhauled unit in aircraft. Garwin
Model#G991-02, Serial #A1354
- Removed Altimeter and had
overhauled by Century instrument.
Replaced overhauled unit in aircraft. Kollsman
Model #691, Serial #579
- Removed 8 Day Clock and had
overhauled by Century instrument.
Replaced overhauled unit in aircraft. Wakmann
Model #AN5743-2, Serial S328
- Removed Directional Gyro and
had overhauled by Century instrument.
Replaced overhauled unit in aircraft. Aeritalia
Model #31101C, Serial #32606
- Removed
Tachometer and had rebuilt by Century instruments, work order NC2564.
- Removed
Carburetor and exchanged with Sacramento Sky Ranch for rebuilt unit part #
10-4439.
- Removed
Vacuum pump and exchanged with Sacramento Sky Ranch for rebuilt Pesco unit
part # 3P194F.
- Removed original mounts for
instrument panel and discarded.
Installed new shock mounts in all instrument locations. Part #
10-14700
- Removed Tachometer and had
cleaned lubricated and tested by Century instrument. Replaced unit in aircraft reading 2011.33
Total Time. Stewart Warner Model #P551-TA, Serial #4652
- Removed old Hobbs meter
reading 808.6 with New Hobbs # 56457-3 reading 0000.0.
- Removed and discarded old
Hobbs oil pressure switch and replaced with new Switch # M4006-4.
- Removed and discarded
original communications antenna from top right side of fuselage and
discarded. Clean & inspected
area. Installed new RAIM CI-121
Communications Antenna per manufactures instructions.
- Fabricated and installed
cover plate for original avionics ram air inlet and riveted in place. Installed new AmeriKing AK950FI
Avionics cooling fan and plumbed to Garmin 430 per manufacturers
instructions.
- Removed all avionics, circuit
breakers, wiring & switches and discarded.
- Installed new Garmin GMA 340
Audio Panel, Intercom, 3 Light Marker Beacon per manufacturers
instructions.
- Installed new Garmin GMA 430
Navigation, VHF Communication, GPS, GlideSlope & Moving Map system per
manufacturers instructions.
- Installed Garmin GI106A
Indicator for GPS, GlideSlope, Localizer, VOR and GPS annunciator per
manufacturers instructions.
- Installed new Garmin GTX320
Transponder per manufacturers instructions.
- Installed new AmeriKing AK350
blind Encoder per manufacturers instructions.
- Removed old ELT mount and
discarded. Removed mounting panel
for ELT in aft fuselage and cleaned, inspected and primed with zinc
chromate. Installed new AmeriKing
AK450 ELT transmitter per manufactures specifications using new
hardware.
- Drilled hole in top aft
fuselage and installed new ELT antenna with doubler per manufacturers
directions.
- Installed AK550-6 14v to 28v
Voltage Adapter for Garmin 430 per manufacturers directions.
- Removed original 12v/35amp
generator, voltage regulator, and generator out light and discarded.
- Removed & replaced
starter relay, cleaned and inspected.
- Removed overhead speaker and
discarded as bad.
- Removed and discarded
original microphone and installed new Telex 100TRA microphone in Pilot
area.
- Installed new Jasco 50 Amp
gear driven alternator part #SKYT 6560T1 per manufacturers directions.
- Installed new Garmin GA56 GPS
Antenna per manufactures instructions
- Installed new Marker Beacon
Antenna RAMI #AV-569 per manufactures instructions
- Installed new Transponder
Antenna #EA 22 per manufactures instructions
- Installed new Communications
Antenna per manufactures instructions
- Installed new Navigation
Triplexer RAMI #AV 571 per manufactures instructions
- Installed new Navigation
Antenna #CI-158C per manufactures instructions
- Installed all new AMP BNC
Connectors part # 27-0101for all antenna & radio end locations.
- Removed seat covers,
headliner, carpeting, interior side panels, firewall cover and all
insulation and discarded.
- Cleaned and inspected
headliner retaining rods and installed new headliner part #09-17486-4.
- Stripped paint from left
& right Wings, fuselage, elevator, rudder, horizontal stabilizer,
vertical stabilizer, landing gear & cowling.
- Installed new Airtex #1836
firewall blanket using new mounting screws.
- Removed cleaned and primed
defog vent and avionics register.
Removed glove box, cleaned, inspected and primed with zinc
chromate. Lubricated hinge,
installed new hardware and painted with 400 degree aluminum engine enamel
(A-207)
- Removed original starter and
discarded. Installed new Skytec C12ST1 lightweight starter per
manufacturers specifications.
- Removed original cylinder
assemblies and stored as serviceable.
Installed Six New SA10200-A20P Millennium Cylinders.
- Removed Engine. Removed all accessories and
disassembled engine. Engine case
sent out for complete cleaning and inspection. Crankshaft, case, & camshaft dimensioned. All within new specifications.
- Removed Slick 664 Magnetos
& harness and installed two new Slick K-6327 Magnetos and harnesses.
- Removed propeller, cleaned
and inspected. Dressed propeller,
primed with zinc chromate and painted with Centari Black paint. Applied labels per manufacturers
original.
- Replaced 3 Anchor Nuts on
spinner plates Bulkhead Forward & 3 Anchor Nuts on spinner plates
Bulkhead Rear. Cleaned &
Primed with Zinc Chromate.
- Cleaned, inspected,
lubricated and adjusted carburetor box.
Patched small area per AC 43.13
& primed with zinc chromate.
- Cleaned all Baffle Aluminum
and Primed with Zinc Chromate and painted with 400 degree aluminum engine
enamel (A-207). Installed new
baffle seal per original using baffle Seal 05-00810 & Button head
rivets 05-56100.
- Removed left & right fuel
tank drain valves and replaced with new #CAV170 valves.
- Removed & Replaced
battery drain pipe. Cleaned and
inspected and primed with zinc chromate and final paint with Imron 508x
and V192S activator. Reinstalled
on aircraft with new mounting bracket, new connecting hose and new clamps.
- Sanded Main & Nose Gear
wheel pants and inspected for cracks (non found).
- Cleaned surface rust from all
firewall surfaces, primed lower half with zinc chromate and final paint
with Imron 508x & V192S activator.
Polished upper stainless area. Painted lower firewall, propeller
spinner plates and door interior handles with Imron 508x & V192s
activator.
- Removed Cowling Top &
Bottom cleaned and inspected. Replaced 14 anchor nuts around cowling
assembly.
- Removed, inspected and
discarded pilot left & right seat rail, co-pilot left & right seat
rail installed new pilot & co-pilot seat rails using solid structural
rivets per manufactures instructions.
Used McFarlane Aviation FAA-PMA parts # MC0511240-2, MC0511240-3,
MC0511240-4, MC0511240-6.
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-13.
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-205
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-206
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-207
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-207
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-208
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-209
- Removed
original elevator aft lower control cable & replaced with new
McFarlane Aviation FAA-PMA part MC0510105-210
- Removed original control
cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-213
- Removed original control yoke
left-hand cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-214
- Removed original control yoke
right-hand cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-215
- Removed original primary
control cable & replaced with new McFarlane Aviation FAA-PMA part
MC0510105-216
- Removed original direct right
aileron control cable & replaced with new McFarlane Aviation FAA-PMA
part MC0510105-217
- Removed original direct left
aileron control cable & replaced with new McFarlane Aviation FAA-PMA
part MC0510105-217
- Replace front & rear trim
chain links (four total) with new McFarlane Aviation FAA-PMA part
MCS2294-25
- Removed
Cabin Temperature control cable and discarded. Replaced with new cable part # 05-14072 and mounting
hardware.
- Removed
Fuel Strainer control cable and discarded. Replaced with new cable part # 05-13672 and mounting
hardware.
- Removed
Engine Mixture control cable and discarded. Replaced with new cable part # 05-08148 and mounting
hardware.
- Removed
Cabin Fresh Air control cable and discarded. Replaced with new cable part # 05-14072 and mounting
hardware.
- Removed left & right
control yolks and replaced with Avion Research STC'd new style units part
# 1CW001, with Pilot & Co-Pilot PTT buttons included.
- Removed both Left Aileron
Bellcrank Rod Ends and discarded.
Replaced with new rod ends part #S1106-3.
- Removed both Right Aileron
Bellcrank Rod Ends and discarded.
Replaced with new rod ends part #S1106-3
- Removed both Left Flap
Bellcrank Rod Ends and discarded.
Replaced with new rod ends part #S1106-3
- Removed both Right Flap
Bellcrank Rod Ends and discarded.
Replaced with new rod ends part #S1106-3
- Replaced Flap Wear Roller
with new McFarlane Aviation FAA-PMA part # MCS14503S10 032
- Replaced Flap Wear Roller
with new McFarlane Aviation FAA-PMA part # MCS14503S10 033
- Replaced Flap Wear Roller
with new McFarlane Aviation FAA-PMA part # MCS14503S10 034
- Replaced Flap Wear Roller
with new McFarlane Aviation FAA-PMA part # MCS14503S10 035
- Drilled out mounting bolts
for left rear pillow blocks in main rear spar, inspected and
discarded. Cleaned area and primed
with Zinc Chromate and installed serviceable blocks with new mounting
hardware.
- Drilled out mounting bolts
for Right rear pillow blocks in main rear spar. Inspected and discarded.
Cleaned area and primed with Zinc Chromate and installed
serviceable blocks with new mounting hardware.
- Removed all four bushings and
bearings in horizontal stabilizer assembly and replaced with new Cessna
part # 0532104. Mounted Stabilizer
on fuselage and installed with new mounting bolts and nuts. Installed new weather stripping per
original.
- Removed all three bushings
and bearings in vertical stabilizer assembly and replaced with new Cessna
part # 0532104. Mounted Stabilizer
on fuselage and installed with new mounting bolts and nuts.
- Removed, inspected and
cleaned trim actuator assembly.
Lubricated mechanism and painted with Imron paint. Reinstalled in horizontal stabilizer with
new mounting bolts.
- Removed, inspected and
discarded original rear trim chain and replaced with new McFarland
Aviation FAA-PMA part # MCS2295-25-67 & MCS2294-25. Installed with new attaching master
links and new cable assemblies using McFarland Aviation FAA-PMA part #’s
MC0510105-44 & MC0510105-45.
- Drilled out old rivets and
mounted new FAA-PMA Texas Aeroplastics elevator tips part’s #28-09L &
28-09R, using cherry max rivets.
- Drilled out old rivets and
mounted new FAA-PMA Texas Aeroplastics horizontal stabilizer tips part’s
#28-10, using cherry max rivets.
- Drilled out old rivets and
mounted new FAA-PMA Texas Aeroplastics wing strut fairings part #28-07.
- Drilled out old rivets and
mounted new FAA-PMA Texas Aeroplastics wing strut fairings part #28-03F.
- Drilled out old rivets and
mounted new FAA-PMA Stene Aviation rudder bottom part #SA0531006-35.
- Drilled out old rivets and
mounted new FAA-PMA Stene Aviation wing tips (left & right) part
#SA0723615-200.
- Removed center rudder hinge
and replaced with serviceable unit.
Mounted rudder on a/c using new hardware.
- Removed original key switch
and discarded. Installed new
switch and door lock part # A-510-2K for passenger and baggage door. Wired new key switch per original.
- Removed all a/c wiring and replaced
with new per original.
- Installed new Voltmeter part
# K2A6-15per manufacturers specification.
- Installed new Ammeter &
Shunt part # A5 per manufacturers specification.
- Removed factory rotating
beacon and discarded. Installed
Whelan strobe beacon per manufacturers instructions.
- Removed all pulleys,
inspected and lubricated as needed.
Replaced all mounting bolts, washers and nuts with new. Replaced pulleys as needed.
- Installed new SKAT tubing per
original for fresh air and heat in cabin area.
- Installed new Position lights
left & right W1285-PR/G-14V
- Removed nose wheel strut
assembly. Found cracked mounting
cap & discarded. Completely
disassembled cleaned and inspected nose assembly and reassembled with new
seals using kit JMCNS1. Primed
with zinc chromate and final painted with Imron 508-x and V192S
activator. Reinstalled on aircraft
with new Cessna mounting cap part #0543018-1, shimmed per Cessna service
manual, filled with MIL-H-5606 oil and air. Tested and found no leaks.
- Installed
New Cleveland Conversion kit 199-46C.
Primed new left & right main wheel
part # 4097A (chrome) with zinc chromate, final painted with Imron 508-X
& V192S activator and installed with new brakes part # 30-63A,
bushings & bearings part # 145-01000on aircraft per Cleveland
bulletin. Used all new AN mounting
hardware as per original.
- Installed new main tires and
tubes using Airtrac 6.00x6 Tire/Tubes
- Removed wheel pant mounting
brackets and discarded (cracks).
Installed new brackets with new hardware as per original. Primed
with zinc chromate.
- Removed old nose tire &
tube, wheel bearings and races.
Cleaned, inspected and primed wheels with zinc chromate. Final painted with Imron 508-X &
V192S activator. Installed new
wheel bearings part # LM67048XL, races part # LM67010XL, and Airtrac 5.00x
5 tire & tube.
- Removed left & right
brake lines from fuselage union to caliper and discarded. Fabricated new line using 1/4” Aluminum
Tubing. Modified original to
accommodate flexible hose per Cleveland Wheel & Brake kit.
- Removed steps from landing
gear, cleaned inspected and painted with zinc chromate. Reinstalled using
new mounting hardware per original equipment.
- Removed original steering rod
boots and discarded. Removed
steering rods, cleaned and inspected.
Primed with Zinc chromate and painted with Imron 508-x and
activator V192S. Lubricated and
re-installed new Kevlar steering rods using FAA-PMA McFarland Aviation part
MC0543015-6. Cleaned, inspected
and primed retention plates for steering rods.
- Removed and discarded
original Nose Strut rod ends and replaced with new part #S1823-3.
- Removed disassembled, cleaned
and inspected nose wheel shimmy damper.
Rebuilt with new 'o' rings and filled with MIL 6606 hydraulic
fluid. Reinstalled with new
mounting hardware.
- Removed original left &
right wheel pant mounting plate and discarded as cracked. Replaced with serviceable plates and
new mounting hardware.
·
Fabricated & Installed right fuel line Cessna #
0500106-177from selector to coupler.
- Removed, disassembled,
rebuilt & reinstalled fuel selector.
- Removed, disassembled,
rebuilt & reinstalled both master brake cylinders using new mounting
hardware and Loc-o-seal 800-001-6 and MS28775-110 master seal.
- Fabricated and installed new
Left & Right flexible brake lines at cylinders using AeroQuip 303-4
Hose & 491-4 Fittings.
- Removed original flexible
engine compartment fuel line and discarded. Fabricated and installed new flexible 1/2" line.
- AeroQuip 303-8 Hose &
491-8 Fittings
- Fabricated and installed new
fuel line Cessna # 0500106-344from Fuel Selector to firewall.
- Removed, cleaned, inspected
and replaced Air/Oil Separator line.
Primed with Zinc Chromate.
- Removed gasolator,
disassembled, cleaned and inspected and reassembled with new spring 0851583-3
and seals.
- Removed Fuel Tank from
left-hand wing. Removed and
discarded all old screws for sending unit and fuel inlet. Replaced fuel sending unit with New
and replaced all gaskets with new.
Installed tank back in wing with new mounting rubber and replaced
cover with all new screws.
- Removed Fuel right-hand
wing. Removed and discarded all
old screws for sending unit and fuel inlet. Replaced all gaskets with new. Installed tank back in wing with new mounting rubber and
replaced cover with all new screws.
- Installed new placard on flap
handle as per original
- Installed headset jacks for
pilot, copilot and passenger locations. Wired PTT for Pilot/Co-Pilot
control yolks.
- Installed new placard on fuel
selector as per original.
- Removed line assembly part #
0500106-83, fuel tank to union inspected and discarded. Fabricated and installed new line with
new fittings per original.
- Removed line assembly part #
0500106-179, union to union (Pillar - LH), inspected and discarded. Fabricated and installed new line with
new fittings per original.
- Removed line assembly part #
0500106-178, union to union (Pillar - RH), inspected and discarded. Fabricated and installed new line with
new fittings per original.
- Removed line assembly part #
0500106-177, union to selector - RH, inspected and discarded. Fabricated and installed new line with
new fittings per original.
- Removed line assembly part #
0500106-189, union to selector - LH, inspected and discarded. Fabricated and installed new line with
new fittings per original.
- Removed line assembly part #
0500106-344, selector to firewall, inspected and discarded. Fabricated and installed new line with
new fittings per original.
- Removed original compass and
discarded. Installed new compass
and wired lamp to instrument lighting breaker.
- Removed cracked door handle
mount in pilots door and riveted factory new door handle mount as
replacement.
- Installed new cabin speaker
and wired as per original.
- Ran new wiring for all Nav
lights, Landing and Taxi lights, gas gauges and stall warning. Included spare wire from circuit panel
area to pitot tube for future heated pitot upgrade.
- Fabricated and installed new
pitot tube and new plastic feed from airspeed indicator to wing root as
per original.
- Fabricated and installed new
static system as per original.
- Installed overhauled exhaust,
Dawley Aviation work order # 67899,
on engine and braced per original.